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6 Types of Concrete Cracks and What They Mean

Six Common Types of Cracks in your Concrete

When you see a crack in your concrete slab or wall, your first assumption is typically that something has been done wrong–but that’s not always the case. Actually, concrete cracks are very common, some are even inevitable.

American Concrete Institute touches on the issue of cracking concrete in their American Concrete Institute manual, ACI 302. 1-40:

“Even with the best floor designs and proper construction, it is unrealistic to expect crack-free and curl-free floors. Consequently, every owner should be advised by both the designer and contractor that it is normal to expect some amount of cracking and curling on every project, and that such occurrences do not necessarily reflect adversely on either the adequacy of the floor’s design or the quality of its construction

We explain 6 of the most common types of concrete cracks below.

1. Plastic shrinkage concrete cracks

When concrete is still in its plastic state (before hardening), it is full of water. When that water eventually leaves the slab, it leaves behind large voids between the solid particles. These empty spaces make the concrete weaker and more prone to cracking. This type of cracking happens frequently and is referred to as “plastic shrinkage cracking”.

While plastic shrinkage cracks can happen anywhere in a slab or wall, they almost always happen at reentrant corners (corners that point into the slab) or with circular objects in the middle of a slab (pipes, plumbing fixtures, drains, and manholes). Since concrete cannot shrink around a corner, stress will cause the concrete to crack from the point of that corner.

plastic shrinkage cracks

Plastic shrinkage cracks are typically very narrow in width and barely visible. While nearly invisible, it is important to remember that plastic shrinkage cracks don’t just exist on the surface, they extend throughout the entire thickness of the slab.

An excessively wet mix is a contributing factor to shrinkage in concrete. While water is an essential ingredient in every concrete mix, there is such a thing as too much water. When the mix contains too much water, the slab will shrink more than if the correct amount of water was used. Hot weather is another big reason for plastic shrinkage cracks.

Control joints can be incorporated into the slab to prevent shrinkage cracking. The joints will open up as the concrete slab gets smaller.

2. Expansion concrete cracks

expansion cracks

Just like a balloon, heat causes concrete to expand. When concrete expands, it pushes against anything in its way (a brick wall or adjacent slab for example). When neither has the ability to flex, the expanding force can be enough to cause concrete to crack.

Expansion joints are used as a point of separation (or isolation), between other static surfaces. Typically made of a compressible material like asphalt, rubber, or lumber, expansion joints must act as shock absorbers to relieve the stress that expansion puts on concrete and prevent cracking.

3. Heaving concrete cracks

heaving cracks

When the ground freezes, it can sometimes lift many inches before thawing and settling back down. This ground movement brought on by the freezing and thawing cycle is a huge factor contributing to concrete cracking. If the slab is not free to move with the ground, the slab will crack.

Large tree roots can have the same effect on a slab. If a tree is located too close to a slab, the growing roots can lift and crack the concrete surface. Always consider this when laying a slab.

4. Settling concrete cracks

settling cracks

On the other hand, ground settling below a concrete slab can also cause cracking.

Settling cracks typically occur in situations where a void is created in the ground below the concrete surface. Think about when a large tree is removed from nearby and the roots begin to decompose or when a utility company digs a trench for their lines, pipes, etc. and don’t compact the soil when they refill it–these are examples of instances where settling cracks are likely to happen.

5. Concrete cracks caused by overloading the slab

overloading cracks

Although concrete is a very strong building material, it does have its limits. Placing excessive amounts of weight on top of a concrete slab can cause cracking. When you hear a concrete mix has a strength of 2000, 3000, 4000, or 5000+ PSI, it is referring to the pounds per square inch it would take to crush that concrete slab.

When it comes to residential concrete slabs, overload of the actual slab isn’t all that common. Instead, what is more likely to occur is excess overload on the ground below the slab.

After a heavy rain or snowmelt when the ground below is soft and wet, excessive weight on the slab can press the concrete down and result in cracks. Residential homeowners who place large recreational vehicles or dumpsters on their driveways are more likely to see this type of cracking.

6. Concrete cracks caused by premature drying

premature drying cracks

There are two common types of cracks brought on by premature drying.

Crazing cracks are very fine, surface cracks that resemble spider webs or shattered glass. When the top of a concrete slab loses moisture too quickly, crazing cracks will likely appear. While unsightly, crazing cracks are not a structural concern.

Crusting cracks typically happen during the concrete stamping process, which is a way of adding texture or pattern to concrete surfaces. On sunny or windy days where the top of the slab dries out quicker than the bottom, the top of the concrete surface can become crusty. When the stamp is embedded, it pulls the surface apart near the stamped joints and causes small cracks around the outside edges of the “stones”. Again, while they don’t look great, crusting cracks are not a structural issue to be considered about.

It’s often difficult to determine exactly what caused a particular crack. Proper site preparation, a quality mix, and good concrete finishing practices can go a long way towards minimizing the appearance of cracks and producing a more aesthetically pleasing concrete project.

We can’t stress the importance of a quality mix design in concrete crack controlling. Read our Concrete Checklist: Get The Best Mix For Your Project, which will guide you and your concrete supplier towards creating the best mix for your concreting project.

concrete cracks
2019-02-11T10:39:41-04:00

How CarbonCure Technology Is Taking The Concrete Industry From Gray To Green

The Impact CarbonCure Technology is Having on the Concrete Industry

Seven percent of the world’s carbon dioxide (CO2) emissions come from cement production. One US Government agency revealed that global cement production was responsible for about four billion pounds of CO2 emissions last year alone.

Cement is the primary–and most widely used–ingredient in concrete. As a result, these emissions are often blamed on the concrete industry.

The government endorsing environmental stewardship programs encourages architects and designers to reduce both the operational and embedded footprint of buildings. While this is a great step towards change, there’s still more that can be done! There are options for designers and architects that don’t just benefit the environment but the structure itself too. 

During a United Nations summit on Climate Change in 2007, Rob Niven saw a global need for less carbon emissions.

Rob Niven said, “The scientific community understands that CO2 can be chemically converted to a mineral within concrete. So why can’t we find a way to use CO2 in every-day concrete and help concrete producers respond to the demand for green building products?”

That same year, Rob Niven founded CarbonCure with a goal of reducing the carbon footprint of the concrete industry.

Today, CarbonCure is at the forefront of a movement to turn carbon dioxide into a valuable commodity–concrete!

The progress CarbonCure has made over the last ten years will change the concrete industry as we know it. We like to say, CarbonCure is taking the industry from gray to green–not literally, but definitely for the better!

How CarbonCure Recycles Co2 to Make Better Concrete

CO2 utilization is an innovative process in which industrial CO2 is captured and used to manufacture valuable products. CarbonCure is the only commercial CO2-utilisation technology currently serving the concrete sector.

CarbonCure’s CO2 utilization technology injects a precise dosage of carbon dioxide (generally between 1-5 fl oz/cwt is recommended) into ready-mix concrete and concrete masonry products, where it chemically converts into a mineral.

The use of CO2 in concrete shows no effect on the mix’s fresh properties–set-time, slump, workability, pump-ability, air content, temperature, and finishing. Or on the hardening properties of the mix–pH, freeze-that, density, color, texture, and durability.

Sourcing CO2

Sourcing CO2 is not the hard part. Third party gas suppliers collect CO2 from industrial emitters then purify, liquefy, and distribute it.

Ready-mix producers are able to store CO2 necessary for production at their plant in a refrigerated, pressurized tank which is refilled regularly by the gas supplier. When discharged, the CO2 is a mixture of gas and a solid white powder.

The Reaction

When CO2 is injected into a ready-mix, it reacts with calcium ions in the cement. Eventually this forms a nano-sized calcium carbonate mineral that becomes permanently embedded in the concrete.

This answers most people’s biggest question about CarbonCure: “Will the CO2 ever escape?” Once the CO2 is converted into a mineral, it cannot escape because it no longer exists.

This permanence is a huge sustainability advantage for CarbonCure technology. With almost all other applications, CO2 makes its way back into the atmosphere. CarbonCure will never be released into the atmosphere as a greenhouse gas.

As we said, the concrete industry’s future just went from gray to green!

See the reaction explained in the diagram below.

CarbonCure_ConcreteIndustry

The Green Future With CarbonCure

The CarbonCure vision is to “make the introduction of CO2 into concrete standard for all concrete production across the globe”.

A world in which CO2 is sourced from cement plants and used by concrete producers to create stronger and greener concrete is now the biggest goal.

The beneficial reuse of CO2 industry is expected to become a $1 trillion industry by the year 2030 according to The Global CO Initiative (GCI).

CO2 utilization products for the concrete sector alone have the potential to reduce up to 1.4 gigatonnes of annual CO2 emissions by 2031. A greener concrete industry is possible.

Concrete Supply Co. is onboard with the change CarbonCure is helping the concrete industry achieve, now what about you? CarbonCure provides FAQ pages to answer all of your questions–whether you are a contractor, engineer, or designer.

Is being eco-friendly a concern of yours when ordering a ready-mix from your supplier? Check sustainability on our Concrete Checklist: Get The Best Ready-mix For Your Project, and plan to use CarbonCure technology with your next mix.

carbon cure technology
2019-02-18T15:59:43-04:00

6 Factors To Consider When Choosing A Supplier

The 6 most important factors to consider when selecting a supplier for your project

Whether you’re taking on a project as a commercial construction PM, a DOT contractor, or a residential homeowner, you’ll most likely work with a third party or supplier at some point. Third parties like suppliers, vendors, contractors, subcontractors, or consultants are often key components in the overall success of a project.

The stakes are high when the responsibility of choosing a third party, more specifically a supplier, falls on your shoulders. We believe the following factors to be the most important when selecting which supplier might be best for your project.

1. Do the supplier’s goals align with your own?

It’s important to question your supplier’s mission, values, goals, and company culture when assessing whether or not they could be a good fit. When a company’s values align with your’s, it’s typically a good indication that the partnership work well. Differences in overall mission, values, goals, and culture could potentially lead to conflict somewhere throughout the project.

2. Is the supplier experienced?

Question whether the supplier has experience and what type of experience they have. Is it industry related? When a supplier is experienced, it’s usually a good sign that they also have expertise–expertise that will add value to your project and make everything run smoother.

3. Does the supplier claim to be flexible?

When it comes to construction projects, there are numerous uncertainties and changes that come about which requires flexibility on every party involved. A supplier’s ability to work with you, maintain flexibility, and respond to change is crucial. Do keep in mind that while it’s easy for a supplier to make a claim, reviews and past work often say more about how a supplier operates.

4. What type of product or service quality does a supplier provide?

Do some deep digging to understand the quality of the product or service the supplier provides. It should be obvious that your supplier’s quality will have a direct impact on your project overall. Again, refer to reviews and past work for a true picture of a supplier’s quality.

5. Will the supplier bring value to the project?

Each of the previously mentioned factors contribute to the overall value a supplier brings to your project. Does the supplier’s reputation for being experienced, flexible, and providing quality resonate with how you want your project to be perceived? Assess the value the supplier might bring to your project and then make your call. Remember that a supplier who brings strong value comes at a price.

6. All things considered, is the supplier’s cost fair?

Finally, with all things considered, is the cost the supplier is charging fair? Do you feel as though their product or service and their total cost of opportunity is truly worth it? And does that cost match up with your budget for the project?

Still don’t feel confident in your ability to select a great supplier? Find more helpful advice when it comes to selecting a third party supplier or contractor here.  

For over 60 years now, we’ve been a trusted supplier of ready-mix concrete. We’ve met the needs of some of the areas top commercial and residential builders and DOT contractors.

In need of a ready-mix supplier? We created a checklist that guides your concrete supplier to create the best ready mix for your project. Once you’re able to pinpoint the best supplier for your concrete project, download our list and get started.

concrete supplier
2019-02-11T10:34:25-04:00

The True Benefits Of Sealing Concrete

Regardless of the surface type, whether it be a decorative floor inside your home, a covered outdoor patio area, or your driveway, applying some type of concrete sealer is always beneficial. Here are a few reasons why sealing concrete is the way to go:

1. Sealing protects concrete from damage.

There are several reasons why a concrete surface might experience damage. The conditions it’s poured under, settlement, shrinkage, overload, and various other factors can all cause concrete to crack, spall, and flake.

A sealer protects your concrete surface from the various elements that can further contribute to damage. Oil, chemicals, salt, grease, weather exposure, UV rays, and moisture are all big ones. In the winter, when your driveway is covered by a layer of ice, water has the potential to seep below the surface of the concrete. This becomes a problem when that water freezes and expands separating the concrete. Sealer prevents moisture and other elements from seeping below the surface and negatively affecting your concrete surface.

2. Concrete should be sealed to protect from mold and mildew.

Because concrete is a porous material, it has a tendency to absorb moisture. When this moisture doesn’t dry and the surface is left wet for an extended period of time, mildew begins to form and mold begins to grow. You’ll know you have mold growing on your concrete by the greenish color that appears.

When you seal your concrete, you inhibit moisture from penetrating the surface and therefore prevent the development of mold and mildew.

3. Sealing concrete increases its longevity.

Generally speaking, concrete is a long lasting and durable material. Typically, a concrete driveway can last anywhere from 25-30 years unless it becomes damaged. In that case, it will likely need to be replaced sooner.

Sealing your concrete not only ensures your concrete surface is protected, but that it is long lasting. It should also be noted that compared to the cost of replacing a concrete surface, sealing is relatively inexpensive and easy to do–definitely worth a long lasting concrete floor, patio, slab, or driveway.   

4. The appearance of the concrete will be improved by sealing.

There is nothing too special about the appearance of concrete–hey, we’ll admit it! Right after concrete is poured, it has a rough look and over time can become discolored, while developing a dingy, old appearance.

Applying a sealer enhances the overall look of concrete. Most sealers keep your concrete looking new, while also smoothing and preserving color. Are you’re planning to stain your concrete surface? Is your concrete surface is indoors where you and your family will be walking barefoot? Will you’ll be placing furniture on your concrete surface and would prefer if it didn’t get scuffed up? Seal.

Most of these 2018 residential concrete trends require sealing for their appearance.

There are so many important reasons to seal your concrete surfaces. If you choose to forego sealing, you should know you’ll likely suffer some of these negative consequences.

Here are the negative consequences you could encounter if you do not seal concrete:

  • Like anything that is subject to harsh outdoor elements, (and oil, chemicals, grease, salt, etc) concrete will begin to fail prematurely.
  • Oxidation from the sun can begin to break down the concrete causing it to age quicker than normal.
  • In colder climates, moisture that penetrates concrete can freeze and thaw continuously causing the concrete to shift, crack, heave or buckle.
  • Mold and mildew can build up on concrete that has not been sealed.

Sealing concrete helps to maintain a durable and beautiful concrete surface for years to come.

While we just stressed the importance of sealing concrete for appearance, durability, and longevity, it all starts with a great ready mix. Before you start any concrete project, download our free Perfect Ready Mix Checklist. Your answers to the questions on this checklist will help determine exactly what kind of ready-mix your project requires–the best ready mix as we say/

concrete sealing
2018-10-24T19:48:38-04:00

Concrete Basics: Essential Ingredients For A Concrete Mixture

Concrete is and has been for thousands of years, a very popular building material.

Made up of just a few basic ingredients, concrete is the most widely used man-made material on the planet. Humans use more concrete than all other building materials combined.

So what is concrete exactly?

What goes into the most commonly used building material?

Concrete is a mixture of cement, air, water, sand, and gravel–it’s as simple as that!

Not exactly. The typical concrete mix is made up of roughly 10% cement, 20% air and water, 30% sand, and 40% gravel. This is called the 10-20-30-40 Rule–though proportions may vary depending on the type of cement and other factors.

Now let’s discuss each ingredient and the important role they play in your mix.

Concrete mix ingredients and their important roles:

Cement

Though cement makes up the smallest percentage of the mixture, it’s an essential ingredient in concrete. Cement serves as the glue that keeps everything else together. It’s also what allows the ready mix to harden once it’s placed. There are five different types of cement depending on what kind of concrete you’re looking to make:

  • Type I is used for most residential work
  • Type II is used in moderate sulfate conditions
  • Type III is used in climates where freezing is a risk
  • Type IV is used for special orders like industrial placements
  • Type V is used in extreme sulfate conditions

Types I and II are the most widely used residentially in the United States due to the relatively moderate climates we experience here.

Air and Water

For a mixture to be effective, some amount of air entrainment (tiny air bubbles) is needed in the concrete. Air-entrained cement ensures that excess water has a chance to expand when it moves through the freeze-thaw cycle. These air bubbles, however, must be microscopically small or else the ‘entrained’ air will turn into ‘entrapped’ air which leads to shrinkage and cracking.

Amongst all of the other essential ingredients involved in creating a mixture, water tends to have the largest impact. As a rule of thumb, the more water that you put into the mixture, the less strength the hardened mixture will have. Shrinkage and cracking are also probable when too much water is involved. Excess water will eventually evaporate out of the hardened concrete, causing the concrete to shrink and eventually crack.

An ideal amount of water can be measured by water to cement ratio, which should vary between .4 and .6. The higher the ratio, the weaker the concrete. A good way to test the solubility of your concrete is to perform a slump test. This will help to determine whether or not your mixture contains too much water.  

Gravel and Sand

As you can see, gravel and sand aggregates make up about 70% of the mixture. This high percentage makes the mixture more economical–as gravel and sand are both stronger and more cost-effective than the cement. A good ready mix will include proportionate amounts of both large (gravel) and small (sand).

The reason for this is that the gravel makes up the majority of the ready-mix and the smaller sand particles do a good job of filling in any extra spots that could otherwise be filled by unwanted air pockets.

Well there you have it, the ingredients that combine to create the most widely used building material in the world–concrete. As you can see, each ingredient and its ratio impacts the final ready mix’s quality and type. It’s important that you get the best ready mix for your specific job. That’s why we’ve created this Ready Mix Checklist to help you and your ready mix supplier create just what you need. Download your Ready Mix Checklist now.

Concrete supply co mixing truck in front of plant
2019-02-11T10:32:10-04:00

The Importance of Concrete Mix Design

Why a good ready-mix concrete design is necessary

A good concrete mix design creates the foundation of a sound infrastructure.

Concrete mix design involves a process of preparation in which a mix of ingredients creates the required strength and durability for the concrete structure. Because every ingredient in the mix consists of different properties, it’s not an easy task to create a great concrete mix. It is imperative that all ingredients be tested to determine their physical properties and the bearing capacity of the project location.

The ingredients to be tested: water, fine aggregate (sand), coarse aggregate, cement, chemicals, reinforcement, and soil.

The values of the physical properties obtained after testing will be used as the basis for all concrete mix design considerations. This will ensure the structure will be sound and prevent failure of the mix. It is important to note that the ingredients for the mix might vary from one project location to another, so the physical properties must be tested for the requirements specified for each location.

Types of concrete mix

The two types of concrete mix are normal performance concrete and high-performance concrete, and they’re characterized by their compressive strength:

Normal Performance Concrete

A normal performance concrete mix has a performance strength ranging between 20 and 40 MPa. It is the more used mix of the two. Normal performance concrete has good workability if all of the mix ingredients are in accurate proportions. When freshly mixed, the concrete must be plastic or semi-fluid so that it can be molded.

High-Performance Concrete

A high-performance concrete mix has a performance strength above 40 MPa. The main purpose of using high-performance concrete is to reduce the weight, creep or permeability issues, and to improve the durability of the structure. Like the normal performance concrete mix, this mix must be plastic or semi-fluid when freshly mixed so that it can be molded.

Because high-performance concrete has a high cement content, it is often sticky and hard to be handled and placed. However, this does not cause the cement to bleed, an issue that normal performance concrete might run into.

Factors affecting concrete mix design

Strength and durability of the concrete mix design are dependent upon the following factors:

Grade designation: Concrete’s strength is measured in N/mm2 when subject to test after curing in any curing medium. The choice of concrete grade depends on its usage.

Choice of cement: Cement choice varies depending on usage. The cement should be tested for performance required by their usage before being tested in the design mix.

Choice of aggregate size: Aggregates needed for each mix is dependent upon the physical properties needed for the design. All aggregates must be quality sized before use.

Type of water: Any water used for concrete mix design should be tested before use to ensure it is within the range of water required for concrete. Most all consumable water is good for concrete work, but should still be tested.

Water to cement ratio: The ratio of water to cement should be tested for consistency, initial and final setting, soundness of the cement, workability, slump of the concrete and compacting factor.

Workability: This is the measure of ease of mixing concrete without segregation or bleeding. It mostly depends on the designed slump of the concrete.

Durability: This is the measure of the required strength (N/mm2) of any concrete grade after 28 days of curing. Durability should be control tested on site.

A quality concrete mix design is crucial for successful construction. At Concrete Supply Co., we sleep better at night knowing our end-to-end ready mix concrete solution meets the highest quality performance in concrete, and our integrity in doing so is unparalleled.

We offer a guide to help you find your perfect read mix. If durability and quality are what you’re looking for in a concrete mix, take a look at our guide and we’ll be sure to help you create the best mix for your project. 

Contact us if you’re in need of a supplier or if you have questions about our mixes.

concrete supply mixing plant
2019-02-11T10:29:36-04:00

Material Management: Construction Need-to-Knows

Construction Need-to-Knows for Material Management Success

Material management creates a process for planning, executing, controlling and overseeing all construction activities. Both in the field and in the office. After all, it’s the first step in ensuring that the right materials are available when needed, ordered and delivered at the right time for a reasonable cost.

Likewise, proper material management is a necessary component in improving productivity and cost efficiency. Consequently, construction materials and equipment often make up the bulk of the total cost for a construction project. As a result, this usually amounts to about 70 percent or more of the total cost. That’s why it’s important that they are managed in a way that increases productivity while reducing overall project costs.

Material Management Objectives

As a material manager, your objectives will include:

  • Efficient materials planning
  • Purchasing and receiving inventory
  • Storing and inventory control
  • Materials supply and distribution
  • Good supplier and customer relationship
  • Improved efficiency among the department

Good coordination between employees and departments is necessary to meet these objectives.

Materials Management Functions

As a materials manager, your day-to-day functions will include:

  • Planning for materials requirements
  • Purchasing materials
  • Inventory planning and control
  • Creating and maintaining the flow and supply of materials
  • Quality control of materials
  • Efficiency among the department

The functions of materials management are needed to fulfill your objectives.

Basic Strategies for Improving Construction Project Efficiency

Inventory Organization

Materials that are scattered around the job site or not clearly accounted for. As a result, this leads to a productivity slowdown on the construction site for crews that have to correct these problems. After all, not knowing the exact inventory of your materials or not knowing where they are can lead to over ordering. It’s important to have a system that keeps your materials in a convenient place and delivered on time.

Project Material Planning

Further, it’s important to plan and schedule the delivery of your project materials ahead of time. This way, if the construction crew knows they’ll need certain materials, they will be ordered and delivered on time. Likewise, this decreases the amount of time the crew will have to wait for materials and increases productivity on the site.

Project Material Purchasing

First, select the sources of supply. Second, finalize the terms of the purchase. Next, place purchase order. Then, input your payment and finally, evaluate the supplier and the purchase.

Shipment Planning and Storage

Bulk shipments of materials for different phases of the job, unplanned deliveries and material relocation can drain money and time. Especially when you have to find the items you moved or ordered a while ago. Thus, it’s smart to schedule the materials you’ll need shipped with a specific storage space. You should also be sure to ship materials according to the product manager’s schedule. This way, you’ll know what is being delivered, when and where.

Any significant effort in reducing material costs by management will improve the profitability of the company. As well as productivity and cost efficiency for any given construction project.

Concrete Supply Co. has the material management expertise to provide your construction project with the highest quality concrete products and services.

For more information, contact us on Concrete Supply Co.!

material manager
2019-02-28T19:38:03-04:00